๐Ÿ“… Work Management by Role

Scheduler

Converts a planned backlog into a firm, achievable weekly schedule that maximises wrench time and protects proactive work.

01

Understand

Who this role is and what they own.

Reports to

Planning Leader

Key relationships
  • Planner โ€” receives Ready-to-Schedule work
  • Operations Leader โ€” downdays, access, production plan
  • Supervisor โ€” crew availability, execution feedback
Top accountabilities
  • Filter the backlog; only fully ready work enters the candidate list
  • Draft the schedule to 80โ€“85% load, sequenced by asset and location
  • Run the weekly scheduling meeting and secure named sign-off

Deep dive ยท phase-by-phase detail

P1Identify Work
Open โ†“

The Scheduler is not in the intake gate, but every new P1 that lands is a potential schedule-breaker. Their job in this phase is to make break-ins visible and countable โ€” not absorb them silently โ€” so the whole site can see what is really disrupting the plan and act on the pattern, not the incident.

What this role does
  • Log every break-in with a cause category, named approver and hours cost โ€” no exceptions
  • Feed the break-in Pareto back to the Supervisor and Operations Manager weekly with the top three named
  • Escalate any single break-in that consumes more than 10% of the week's crew hours the day it happens
  • Track break-in source โ€” Operations, Reliability, Safety, Regulatory โ€” so the pattern is visible, not just the total
  • Confirm any 'emergency' actually meets the site's break-in criteria; return manufactured emergencies to the Supervisor
Good looks like
  • Break-in rate is measured honestly against a locked definition and is trending down over the quarter
  • The top three break-in causes are named, owned and worked on โ€” not just reported
  • Operations can see the cost of their own break-ins in the weekly pack
Bad looks like
  • Break-ins quietly slotted into the schedule and the compliance number stays 'green'
  • 'Emergency' becomes the default label โ€” the category loses all meaning
  • Break-in Pareto exists but nobody owns the top items โ€” same three appear quarter after quarter
P2Plan Work
Open โ†“

The Scheduler is the gatekeeper on the Ready-to-Schedule bar. If they let half-ready packs onto the candidate list to hit a coverage target, day-of failures spike and weekly compliance collapses. Their job is to reject half-ready work without apology and to hold Planning to a real definition of 'ready'.

What this role does
  • Verify materials, kitting, permits and labour before adding any pack to the candidate list
  • Push back on packs with 'sundries', missing drawings or unresolved isolations โ€” return, don't schedule
  • Walk the candidate list with the Planner on Thursday afternoon and withdraw anything that has slipped
  • Reserve materials in the CMMS against the specific week's schedule, not the parent work order
  • Confirm operations downtime windows for any pack that needs an asset release before it goes onto the schedule
Good looks like
  • The candidate list only holds work that is genuinely executable next week
  • Day-of failures caused by pack readiness sit below 5% of scheduled hours
  • The Planner respects the bar because the Scheduler enforces it consistently
Bad looks like
  • Scheduling half-ready work to hit a coverage KPI โ€” day-of failures spike and compliance collapses
  • Ready-to-Schedule status set on hope rather than the checklist
  • Scheduler quietly accepts packs the Planner knows are weak, because 'we have to fill the week'
P3Schedule Work
Open โ†“

This is the Scheduler's home phase. They own the weekly schedule end-to-end โ€” from the candidate list, through the scheduling meeting, to a signed, frozen commitment. The test of a good scheduler is not the compliance percentage; it is that the crew, the Supervisor and Operations all trust the schedule enough to work to it.

What this role does
  • Level-load to 80โ€“85% of net capacity โ€” leave, absentee factor, training and meetings deducted honestly
  • Sequence work by asset, location and permit to minimise travel, isolations and permit re-issues
  • Chair a decisions-only scheduling meeting; publish the agenda and the candidate list 24 hours in advance
  • Publish and freeze the schedule at the same time each week โ€” same day, same hour, every week
  • Update the schedule daily for approved break-ins and displaced work โ€” but do not re-baseline
  • Secure a named sign-off from the Supervisor and Operations before releasing the schedule
Good looks like
  • Weekly schedule compliance is above 85%, measured against the frozen version, not the live one
  • The scheduling meeting takes 45 minutes because homework was done beforehand
  • Crew loading is honest โ€” 80โ€“85% net capacity leaves room for the inevitable break-in without collapsing the week
Bad looks like
  • 100% capacity loading โ€” every break-in blows the entire week's plan
  • 'Rolling' schedule that is edited all week โ€” there is nothing stable to measure compliance against
  • Meetings that debate every job โ€” 90 minutes long, no decisions, everyone leaves frustrated
P4Execute & Record
Open โ†“

During execution the Scheduler is the site's early-warning system. Carry-overs, deferrals and disruptions are the signal, not the noise. If the Scheduler is not reconciling the day against the plan and asking why, next week's schedule will be built on last week's lies.

What this role does
  • Reconcile the day's schedule against actuals at end of day โ€” capture reasons for slippage with a code
  • Confirm tomorrow's readiness with the Supervisor and Planner before end of shift
  • Update the live schedule with approved break-ins immediately, with the named approver captured
  • Flag any pack that carries over more than one day for a variance conversation with the Planner
  • Track and publish daily compliance against the frozen weekly schedule โ€” not a private spreadsheet
Good looks like
  • Every deferral has a reason code โ€” nothing silently vanishes off the plan
  • Tomorrow's crew mobilises knowing exactly what they are on, before they get to site
  • Carry-overs are the exception, and each has a documented cause
Bad looks like
  • Deferrals lost in the noise; end-of-week compliance is a guess, not a measurement
  • Break-ins added to the schedule after the fact so the KPI improves โ€” the number becomes meaningless
  • Scheduler disengages from the live day and only surfaces on Friday
P5Close-out & Analysis
Open โ†“

The Scheduler feeds actuals back into the capacity model so next week's schedule is a fraction more honest than this week's. If capacity assumptions never update, the schedule and reality drift apart quarter after quarter until nobody believes the plan.

What this role does
  • Compare planned versus actual duration per crew each week; adjust capacity assumptions with evidence
  • Feed variance findings to the Planner every Friday for estimate correction
  • Recalculate the absentee factor monthly from real leave, training and safety-stand-down data
  • Publish a monthly 'capacity model versus reality' one-pager to the Maintenance Manager
  • Retire capacity assumptions that have been wrong for more than two quarters โ€” do not carry them forward silently
Good looks like
  • The capacity model tracks reality within a small, known margin โ€” everyone trusts it
  • The Planner's estimates get better cycle over cycle because the Scheduler feeds real variance data back
  • Absentee factor is a real number, updated monthly, not a five-year-old assumption
Bad looks like
  • Capacity numbers copied forward for years โ€” the schedule is fiction and everyone knows it
  • Variance data collected but never used to update the model
  • The Scheduler and Planner never talk after Wednesday โ€” feedback loop is broken
P6Metrics & Continuous Improvement
Open โ†“

The Scheduler owns the two KPIs that expose the health of the whole work management system โ€” schedule compliance and break-in rate. They must publish these honestly, defend the definitions, and drive the systematic elimination of the top three schedule-breakers every quarter.

What this role does
  • Publish weekly schedule compliance and break-in rate against a locked definition โ€” never edit historical numbers
  • Present the top three schedule-breaker causes with a named owner and a due date for each
  • Run a quarterly review of the break-in Pareto with Operations and Reliability โ€” same top-three should not repeat
  • Track hours lost to schedule-breakers separately from hours lost to pack readiness โ€” different fixes
  • Escalate any schedule-breaker cause that stays in the top three for more than two quarters
Good looks like
  • Break-in causes get systematically fixed โ€” the same top-three doesn't repeat quarter after quarter
  • KPI definitions are stable and locked โ€” trend lines are trustworthy for years, not months
  • The Maintenance Manager can point to specific fixes that reduced break-in rate this year
Bad looks like
  • KPI definitions quietly redefined to make the number look better
  • Top three schedule-breakers stay the same for a year and nobody owns the fix
  • Compliance number is 'green' but everyone on the floor knows it is engineered, not earned
Good looks like
  • Break-in rate is measured honestly against a locked definition and is trending down over the quarter
  • The top three break-in causes are named, owned and worked on โ€” not just reported
  • Operations can see the cost of their own break-ins in the weekly pack
Bad looks like
  • Break-ins quietly slotted into the schedule and the compliance number stays 'green'
  • 'Emergency' becomes the default label โ€” the category loses all meaning
  • Break-in Pareto exists but nobody owns the top items โ€” same three appear quarter after quarter
02

Learn

Courses, guides and reading to build the capability.

Competencies

Strong operational understanding of the plant and its constraintsFluent in the CMMS scheduling module and capacity modellingFacilitation โ€” able to chair a decisions-only meeting in 45 minutesNumerate โ€” comfortable with capacity, absentee factor and compliance maths
03

Implement

Tools you run daily, weekly, monthly.

Cadenced checklists

Tick items as you go. Progress is saved in your browser โ€” reset any time.

Daily
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Weekly
0 / 5
Monthly
0 / 3
Quarterly
0 / 3
Yearly
0 / 3
04

Improve

Measure how you're doing and where to sharpen next.

KPIs to own

Weekly schedule compliance% ready-to-schedule backlogResource utilisationBreak-in %Forward load 4 weeks

If you see this, fix it

  • 100% capacity loading โ€” every break-in blows the week
  • Scheduling half-ready work to hit KPIs
  • Break-ins disguised as planned work โ€” compliance number lies